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Engine Valve

Engine valves are precision components that control the flow of air-fuel mixture and exhaust gases in internal combustion engines. Functioning like mechanical gates, they open and close at precise moments to ensure efficient combustion and power generation.

  • aftermarket-engine-parts
  • automotive-engine-monitoring-system
  • auto-engine-components
  • automotive-engine-management-system
  • auto-engine-systems
  • automotive-engine-systems
  • aftermarket-car-engines
  • automotive-mechanical-system
  • car-engine-systems
  • aftermarket-engine-parts
  • automotive-engine-monitoring-system
  • auto-engine-components
  • automotive-engine-management-system
  • auto-engine-systems
  • automotive-engine-systems
  • aftermarket-car-engines
  • automotive-mechanical-system
  • car-engine-systems

Design & Materials

Types:

  • Intake valves: Larger diameter to maximize air-fuel flow (typically made of chromium steel)

  • Exhaust valves: Smaller but heat-resistant (often nickel-chromium alloys or sodium-filled stems)


Construction:

  • Mushroom-shaped head with tapered sealing face (45° or 30° angle)

  • Precision-ground stem sliding in valve guides

  • Hardened tips for camshaft contact


Key Functions

  • Timed Gas Exchange: Synchronized with piston movement via camshaft/valvetrain

  • Sealing Combustion Chamber: Maintains compression during power stroke

  • Heat Transfer: Exhaust valves dissipate 75% of combustion heat to cylinder head


Operation & Challenges

  • Opens/closes 50+ times per second at highway speeds

  • Exhaust valves face temperatures exceeding 800°C

  • Subject to mechanical fatigue, thermal stress, and corrosive gases

  • Valve float becomes risk at ultra-high RPM


Valvetrain Components

  • Camshaft: Determines valve timing and lift

  • Springs: Return valves to closed position (dual springs common)

  • Rotators: Prevent carbon buildup on seat (in some designs)


Maintenance & Failure Modes

Common issues include:

  • Valve seat recession (especially with alternative fuels)

  • Stem wear from inadequate lubrication

  • Burning/erosion of valve edges

  • Spring fatigue causing valve float


Technological Advances

  • Variable Valve Timing (VVT): Optimizes performance across RPM range

  • Cylinder Deactivation: Selective valve operation for fuel savings

  • Titanium Valves: High-performance applications (F1, motorsports)

  • Laser-Clad Seats: Enhanced durability for modern engines


Conclusion

From simple poppet valves to computer-controlled systems, engine valves remain fundamental to combustion efficiency. Their continued evolution supports cleaner emissions and higher power outputs in next-generation engines.


Engine Model

Engine Model

OEM REF

No.Cyl

Cyl Diameter

Total Length

(mm)

(mm)

CYLINDER LINER                 ISUZU

C221

9-11261-253-1

4

83.0

174.0

C190

9-11261-224-1

4

86.0

163.0

C240

9-11261-230-1

4

86.0

178.0

C223

5-11261-015-2

4

88.0

163.0

4JA1

8-94462-130-0

4

93.0

156.0

4JB1

8-94247-861-2

4

93.0

181.0

4JG1/4JG2

8-94456-791-0

4

95.4

178.5

4BA1

9-11261-802-2

4

98.0

180.5

D500

9-11261-257-0

6

98.0

206.5

A498B



98.0

195.0

4BC1/4BC2

5-11261-014-2

4

102.0

187.0

6BB1/6BD1

1-11261-118-0

6

102.0

204.0

4BB1/4BD1


4

102.0

204.0

4BE1

5-11261-016-2

4

105.0

187.0

6BF1/6BG1

1-11261-119-0

6

105.0

203.0

4BG1


4



DA120

9-11261-287-1

6

100.0

220.0

DA220

DA640A

9-11261-302-0

6

102.0

220.0 (D116)

DA640B

9-11261-293-0

6

102.0

220.0 (D119)

DA640C

9-11261-288-0

6

102.0

228.0 (D119)

6HE1

8-94396-332-0

6

110.0

210.0

6HE1T

8-94390-530-0

6

110.0

210.0

4HE1T

8-97176-728-0

4

110.0

210.0

4HF1

8-94396-276-3

4

112.0

180.0

10PA1/10PB1

1-11261-063-0

8/10/12

115.0

219.5

6SA1

1-11261-065-3

6

115.0

216.0

6HH1

8-94393-273-1

6

115.0

209.8

4HG1

8-97351-558-0

4

115.0

180.0

8PC1/10PC1

1-11261-076-0

8/10

119.0

219.5

10PC1(new)

1-11261-143-1

10

119.0

219.5

10PD1/12PD1

1-11261-161-1

10/12

119.0

234.5

6SD1

1-11261-106-2

6

120.0

239.2

6QA1

1-11261-160-0

6

125.0

282.0

1-11261-061-1

10PE1

1-11261-175-0

10

127.0

233.0

6RB1-MTC

1-11261-116-0

6

132.9

267.0

4M-6RB1

1-11261-106-0

6

132.9

264.0

6WA1

1-11261-296-0

6

132.9

266.0

E120

9-11261-290-0

6

135.0

264.0

6RA1/6RB1

1-11261-133-0

6WG1


6

147.0

267.0

4JC1

8-94169-883-1

4

88.0

156.0

CYLINDER LINER             DAIHATSH

DE

992-4223-1101

4

85.0

181.0

DG(old)

992-5113-1171

4

88.0

182 .0 (D97)

DG

11461-87302

4

88.0

182 .0 (D97)

DG(new)

11461-87304

4

88.0

182 .0 (D101)

DL

11461-87303

4

92.0

182.0

DL(new)

11461-87305

4

92.0

178.0

CYLINDER LINDER                 HINO

DM100

11467-1440

6

90.0

199.0

W04D/E

11467-1761/1771 1784/1791

4/6

104.0

201.0

WO6D/E


DS70/DS90

11467-1280

6

105.0

261.0

EH100

11467-1040

6

105.0

206.0

H06BT

11467-1931

6

105.8

204.0

EH300

11467-1020

6

108.0

204.0

HO6C(T)

11467-1591/1601

6

108.0

204.0

EH500

1611/1621


EH700

11467-1200.1210

6

110.0

204.0

HO7C/HO7D

1220.123


J05C

11467-2601

4

114.0

204.0

EL100

11467-1240

6

116.0

222.5

EB300/EB400

11467-1180

6

120.0

288.0

EP100

11467-1730

6

120.0

236.0

P11C


6

122.0

239.0

EM100

11467-1661

6

124.0

236.0

11467-1671


M10G/M10C

11467-2000

6

127.0

236.0

ED100/ER200

11467-1370

6

128.0

291.0

EF300/EF350

11467-1071

8

132.0

248.0

EF500

11467-1101

8

135.0

248.0

EF550

11467-1690

8

135.0

248.0

K13C

11467-2090

6

135.0

267.0

EK100

11467-1910

6

137.0

267.0

EF700

11467-1091

8

137.0

248.0

EF750/F170D

11467-1900

F17C/F17E

11467-1702

8

139.0

248.0

F20C

11467-2280

8

146.0

244.3

F21C


8

150.0

244.3

V22C

11467-2130

10

139.0

248.0

WO4D/E

11467-1761/1771 1784/1791

4/6

104.0

201.0

WO6D/E

CYLINDER LINER                 MAZDA

R2(new)

R2B6-10-311

4

86.0

163.0

RF/R2

R201-23-051

4

86.0

165.0

XA/E2500/T2500

0636-10-311

4

88.9

191.0

S2/B2200

1456-23-051

4

88.9

167.0

XB/E2700

0527-23-051

4

92.0

191.0

ZB/T4100

V101-23-051

6



WL/B2500


4

93.0

165.0

HA/E3000

1363-23-051

4

95.0

191.0

HA/T3000

SE01-23-051

4

95.0

189.0

VS

VSY1-10-311A

4

98.0

168.0

SL/T3500

SL01-23-311(313)

4

100.0

193.5

TF/T400

TFYO-10-311

4

105.0

200.0

TM/T4500


4

109.0

202.5

CYLINDER LINER            MITSUBISHI

4D65


4

80.6

150.0

4D68

MD181195

4

82.7

154.0

4DQ5

30607-50301

4

84.0

162.0

4D55

MD05430 MD103648~9

4

91.1

164.5

4D56(new)

MD103648

4

91.1

167.0

4DR5

31607-02202 31607-02101~2

4/6

92.0

176.0

6DR5

4DRT


4

95.0

186.0

4M40

MD168963

4

95.0

186.0

4M40T


4

95.0

160.0

4D30

ME011513

4

100.0

196.5

4D31/6D31

ME011604

4

100.0

191.5

4D34/4D32

ME013366

4

104.0

197.5

4D32(new)

ME071198

4

104.0

192.0

4D33

ME013333

4

108.0

197.0

6D14

ME031617

6

110.0

206.0

6D14(new)

ME071198

6

110.0

211.0

6DB1

30007-62200

6

110.0

270.0

4D35

ME031656

4

116.0

200.0

6D15

ME071062

6

113.0

206.0

6D15(new)

ME071090

6

113.0

211.0

6D15(3at)

ME071224

6

113.0

206.0

6D16

ME041105

6

118.0

204.0

6D16(new)

ME051157

6

118.0

206.0

6D20

ME051153

6

125.0

261.3

ME051157~9

6D22

ME061036

6

130.0

261.8

8DC8

ME062602-4

8

135.0

229.7

8DC9/91

ME120028

8

135.0

259.7

6D40

ME062783

6

135.0

261.0

8DC10

ME062783

8

138.0

259.7

8DC11

ME60439-41

8

142.0

257.7

CYLINDER LINER          NISSAN

SD22/SD33

11012-76200

4/6

83.0

176.0

SD23/SD25

11012-L2002

4

89.0

172.0

TD23

11012-02N10

4

89.0

160.5

TD25/BD25

11012-44G10

4

92.9

160.5

TD27

11012-43G10

4/6

96.0

160.5

TD42

11012-06J10

BD30

11012-54T00

4

96.0

172.5

ED30

11012-J2000-1

4

98.0

184.5

ED6

11012-Z50001

6

100.0

212.0

FD6/ED6

11012-Z5001

6

100.0

212.0

11012-Z5573

ED33

11012-T9000

4

100.0

191.0

FD33

11012-02T01

4

100.0

191.0

ED35/FD35

11012-01T01

4

102.5

191.0

FE6

11012-Z5518

6

108.0

220.0

FE6(new)

11012-Z5604-5

6

108.0

217.0

FD46

11012-03T001

6

108.0

215.0

FD42

11012-0T001

4

108.0

198.0

ND6/NE6

11012-95001~2

6

110.0

229.0

ND6/NE6(new)

11012-95065~6

6

110.0

229.0

NF6

11012-95515

6

120.0

226.0

PD6

11012-96000-1

6

125.0

259.0

PE6

11012-96500~1

6

133.0

259.0

PE6T

11012-96565~7

6

133.0

259.0

PE6T(new)

11012-96576

6

133.0

254.0

RD8 /RD10

11012-97025

8/10

135.0

243.0

11012-97063

RE8/RE10

11012-97118

8/10

135.0

238.0

11012-97161

RF8

11012-97164

8

138.0

239.3

11012-97171

RG8


8

142.0

236.0

RH8


8

150.0

246.0

CYLINDER LINER                TOYOTA

1C


4

83.0

180.0

2C


4

86.0

180.0

IDZ

11461-78200

4

86.0

75.0

2J

11461-48011

4

88.0

183.0

J

11461-48010

4

88.0

182.0

L

11461-54010

4

90.0

160.5

2H(old)

11461-96601

6

91.0

184.0

2H

11461-68010

6

91.0

184.0

2L

11461-54060

4

92.0

160.5

2L(new)

11462-54070

4

92.0

179.5

1HZ

11462-17010

6

94.0

168.5

B(old)

11461-56020

4

95.0

190(B100)

B(new)

11461-56030

4

95.0

190(B99)

11B

11462-56060

4

95.0

192.0

11Z

11461-78300

4

96.0

182.5

L

11461-54010

4

90.0

160.5

2L

11461-54060

4

92.0

160.5

3L

11461-54100

4

96.0

190.0

2B

11461-57010

4

98.0

190.0

2Z


4

98.0

181.5

5L


4

99.5

190.0

D

11461-76020

6

100.0

242.0

3B

11461-58010

4

102.0

188.0

13B

11461-58020

4

102.0

190.5

14B

11462-58040

4

102.0

192.0

2D/DA115

11461-77040

6

105.0

242.0

2D(new)/DA118

11461-77021

6

105.0

233.0

CYLINDER    LINER                 KOMATSU

4D92

6140-21-2211

4

92.0

185.0

4D94

6144-21-2211

4

94.0

181.0

6D95

6207-21-2110

6

95.0

180.0

S6D102

6736-29-2110

6

102.0

200.0

4D105(old)

6130-22-2213

4

105.0

228.0

4D105/S4D105

6130-22-2310

4

105.0

223.0

6D105/ S6D105

6137-21-2210

4/6

105.0

223.0

6136-21-2210

S6D108

6222-21-2210

6

108.0

219.5

S6D110

6138-21-2210

6

110.0

225.0

4D120

6110-21-2212

4

120.0

293.0

6D125

6150-21-2221

6

125.0

256.5

4D130/S4D130

6115-21-2211

4

130.0

293.0

NH220

6610-21-2213

6

5.125″

303.5

6610-21-2212

NT855

6710-21-2210

6/12

139.7

288.0

6D140

6211-21-2210

6

140.0

283.0

6D155

6128-21-2215

6

155.0

327.0

128-21-2214

S6D155(new)

6128-29-2210

6

155.0

327.0

CYLINDER   LINER            CATERPILLAR

3064

517523

4

4.000″

195.0

3114

7C6208

4

4.1250″

7.750″

3208/3160/1160

9N6275

6


7.750″

D330C/3304


8

4.5000″

10.0

D333C/D334

298889

4

4.7500″


3306





3406





CYLINDER LINER              MAN

D0846

51-01201-0318

6

108.0

254.0

D1146

63-01201-0050

6

111.0

234.0

D2146/D2156

50-00246-583

6

121.0

287.0

D2356


6

123.0

287.0

D2366

65-01201-0051

6

123.0

275.0

D2556/D2566


6

125.0

253.0

F2840


10

128.0

253.0

D2856

51-01201-0309

5

128.0

270.0

D2555





D0226





D2848





D0824/D0826





CYLINDER LINER                 BENZ

OM636

181-011-0110

4

75.0

190.0

OM615

615-011-0211

4

87.0

158.4

OM601


4

87.0

148.6

OM603

616-011-0310

6

89.0

156.5

OM602/940


6

91.0

158.4

OM617


5

96.5

155.7

M117


8

97.0

222.5

OM314


4

97.0

223.0

OM314


4

97.5

222.5

OM366


6

115.0

253.5

OM401


6

125.0

253.0

OM403

355-011-071(0810)

10

128.0

287.0

OM404

423-011-0210

12

128.0

253.0

OM423


10

128.0

253.0

0M422





OM421





OM355





OM441





OM616





OM352





CYLINDER   LINER               PEUGEOT

504GL



84.0

136.0

504L

039WN10


88.0

136.0


043WN20


100.0

227.0

CYLINDER   LINER                 KIA

SF

K756-10-311

4

92.0

167.0

RFA

T02-VN01-10-311

4

93.0

168.0

JS

OK05A-10-311

4

64.5

168.0

JT

OK75A-10-311

4

98.0

166.2

CYLINDER LINER              CUMMINS

3B/3BT

3904166

3

102.0

7.875″

6BT

3904166

6

102.0

200.0

6CT

3907792

6

114.0

9.382″(D5.2335″)

6CT

3919937

6

114.0

9.382″(d5.1555″)

NT855

6710-21-2210

6/12

139.7

288.0

55099

K series


6

6.25″

12.07″

CYLINDER LINER                VOLVO

TD71 series


6

4.125 ″

10.215 ″

TD122 series


6

5.125 ″

12.323 ″

DH10A





D/MD/TD100A/B





TD100B/BG/F/G





CYLINDER LINER             CATERPILLAR

3306

2P8889


120.7

255.0

3406

ZW6000


137.2

274.0


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